Ceramic-to-Kovar Brazing Assemblies

Ceramic-to-Kovar Brazing Assemblies

No. Parameter Typical Specification
1 Ceramic Material Alumina (Al₂O₃), 95%, 99%,
2 Ceramic Shape Tube, Ring, Disc, Insulator, Custom Geometry
3 Metallization Mo-Mn Metallization / Nickel Plating
4 Metallization Thickness 15–25 μm
5 Nickel Plating Thickness 8–10 μm
6 Brazing Material Ag-Cu, Ag-Cu-Ti or Customized Filler Metal
7 Brazing Temperature Up to 850°C
8 Leak Rate ≤1 × 10⁻¹⁰ atm·cc/sec
9 Customization OEM/ODM, Drawing & Sample-Based Production

Ceramic-to-Kovar Brazing Assemblies

Ceramic-to-Kovar brazing is widely considered when the assembly requires ceramic insulation together with a metal whose thermal expansion characteristics are compatible with many ceramic systems. Proper joint design remains essential for reducing thermal stress during brazing and thermal cycling.

Key Features

  • Reliable ceramic-to-Kovar joining
  • Good dimensional stability
  • Hermetic sealing capability
  • Excellent electrical insulation
  • Suitable for precision assemblies

Materials

Typical ceramic materials include alumina , while Kovar alloy is selected for applications requiring controlled thermal expansion behavior.

Brazing Method

Depending on the ceramic surface and design, metallized brazing can be selected. Joint clearance, filler alloy, heating profile, and cooling rate are controlled to achieve a stable connection.

Applications

Common applications include hermetic electronic packages, vacuum feedthroughs, high-voltage components, sensors, semiconductor equipment, and aerospace electronics.

Have a ceramic-to-Kovar assembly that requires hermetic sealing? Send your material specifications and drawing for a preliminary joint-design assessment.

Metallized Ceramic Catalog Download PDF