Metallized Seven Wave Ceramic

Metallized Seven Wave Ceramic

No. Parameter Typical Value / Specification Unit
1 Alumina Purity 95%or 99%  %
2 Bulk Density 3.63 g/cm³
3 Thermal Conductivity (25°C) 22.45 W/m·K
4 Coefficient of Thermal Expansion (20–1000°C) 8.26 ×10⁻⁶/°C
5 Flexural Strength ≥340 MPa
6 Dielectric Strength ≥8.3 kV/mm
7 Dielectric Constant (1 MHz) 9.1 @1MHz
8 Dielectric Loss (1 MHz) ≤0.0004 @1MHz
9 Metallization Layer (Mo/Mn) 15–25 μm  μm
10 Plating Layer (Ni/Cu/Au etc.) 8–10 μm  μm

Metallized 7-Wave Alumina Ceramic For Vacuum Interrupters

1. Unique Selling Points

  • Enhanced Flashover Resistance: The 7-wave corrugated design significantly increases the creepage distance. This solves the common issue of surface discharge in high-voltage vacuum environments, ensuring 30% higher safety margins than flat ceramics.
  • Ultra-Hermetic Brazing Integrity: Utilizing advanced Mo-Mn (Manganese-Molybdenum) metallization and precision Ni-plating, our ceramics offer exceptional tensile strength. This prevents vacuum leakage, a critical failure point in power tube manufacturing.
  • High Thermal Stability & Purest Alumina: Made from 95%/99% Al2O3, our ceramic maintains structural integrity under extreme thermal cycling, reducing downtime in heavy-duty industrial or medical applications.
  • Customizable Metallization Layers: We offer Nickel, Gold, or Copper plating with micron-level precision, solving compatibility issues for various brazing alloys and ensuring seamless integration into your assembly line.

2. product description

In high-voltage vacuum technology, even the slightest surface flashover or a microscopic vacuum leak can lead to catastrophic system failure and costly downtime. For engineers and OEMs, finding a ceramic component that balances dielectric strength with robust brazing reliability is a constant challenge. Our Metallized 7-Wave Alumina Ceramic is engineered to meet these rigorous demands, providing a stable foundation for your most critical power electronics and vacuum devices.

The unique 7-wave corrugation is not just aesthetic—it is a functional breakthrough that extends the electrical path, making it ideal for vacuum interrupters, high-power transmitter tubes, and medical X-ray equipment. By integrating high-purity alumina with a precision-controlled metallization layer (Mo-Mn/Ni), we ensure that each component achieves a hermetic seal that withstands extreme thermal shocks. Whether you are building particle accelerators or industrial switchgear, our ceramics deliver the low-outgassing performance and mechanical toughness required for long-term operation.

We don’t just supply ceramics; we provide the reliability your mission-critical systems deserve. Our commitment to strict tolerance control and vacuum-tightness testing ensures that every 7-wave ceramic ring reduces your assembly rejection rate and enhances product lifespan. Inquire today to discuss your custom specifications or request a batch sample for your next R&D project.

3. FAQ 

Q1: How does the 7-wave design improve high-voltage performance?

A: The corrugated waves increase the “creepage distance” across the ceramic surface. This creates a more difficult path for electrical arcs to travel, effectively preventing flashovers in compact vacuum devices.

Q2: Can your metallized ceramics withstand high-temperature brazing?

A: Yes. Our Mo-Mn metallization is fired at high temperatures to ensure a strong chemical bond. It is compatible with Ag-Cu (Silver-Copper) and other high-temperature brazing alloys without peeling or cracking.

Metallized Ceramic Catalog Download PDF